The Asystom solution
Asystom delivers a comprehensive, turnkey, universal and stand-alone predictive maintenance solution for industrial equipment.
A Comprehensive Predictive Maintenance Solution
Asystom provides a complete solution for predictive maintenance, from measurement to visualization and including analysis and secure data transmission.
Measurements
A network of powerful, autonomous and connected multi-sensor beacons that collect and analyze on-site the operating data of the monitored devices.
Data Transmission
A secured cloud service, powered by Asystom devices and the LoRa network, allows secure storage of all your measurements.
Visualization
A visualization platform accessible on all media (mobile, tablet and computer). allows you to view all data collected in real time.
Multiple features
Universal and autonomous, Asystom solution for equipment control and fault prevention is flexible, adaptable and scalable.
Turnkey
A turnkey solution from the sensor to the cloud including data visualization and in-depth analysis.
Easy installation and use
Non-intrusive, Asystom beacons are positioned on machines without wiring or modification of any kind.
Inside and outside
The transmission of data is ensured in all types of environments inside and outside a factory with a range of above one kilometer.
Smart monitoring
This innovative control solution optimizes immediately your machine fleet and detects failures as soon as possible.
Wireless and secure
The beacons use an encrypted transfer of wireless data. Network deployment does not require IT intervention.
Compact and Autonomous
Small size battery powered beacons have a great flexibility of positioning and energy efficiency, allowing several years of autonomy.
Use Case
Food
Company : Ajinomoto
Ajinomoto produces amino acids, intended for animal feed, through fermentation processes with an annual output of 120k tonnes.
Application
AsystomPredict was selected due to its versatile set of sensors in predicting various type of failures in rotating motors.Achievements
2-Days downtime avoided, replacement of entire gearbox avoided and 50m3 raw materials saved.
Automotive
Company : Groupe Renault
The factory produces engines (electric and internal combustion) and gearboxes for the Renault range. It also supplies components to Dacia, Renault, Samsung Motors and Nissan in the framework of the Alliance, and to Fiat and Daimler.
A challenging Application: Ensuring Zoe’s Engine Reliability
All Engines Are Subjected To Rigorous Testing Before They Are Allowed On The Roads.
Zoe’s electric engines are tested on the test benches in the Cleon plant.
Ensuring test benches in operation, in compliance and are repeatable is a crucial process to verify the durability and reliability of motor engines.
From Smart Triggering In Test Bench
AsystomPredict’s wake up event feature is used to collect real time data on the test bench condition.To Monitoring Usage in Multiple Equipment and Processes
Gain insights into the state of equipment across the plant.Achievements
100% Fault Detected, in 6 months 6 major breakdowns detected and multiple processes under control.
Waste Management
Mining
Company : Arcelor Mittal
ArcelorMittal R&D constantly evaluates and recommends innovative solution to the different entities within their group to drive their Smarter Steels mantra of efficiency, using less energy and emit less carbon.
Application
Critical Process: Cooling of Molten Steel Alloys > Smooth running of cooling tower is vital for steel manufacturing processes such as cooling down molten steel alloys.Failure is Not An Option
Critical Component: Primary and Secondary Pumps > Customer would like to monitor the pumps to identify their drift and variations in operation, to prevent possible failure. AsystomPredict is the perfect fit to AccelorMittal operation and in many aspects of the Smarter Steels production process.Achievements
Effective alerting, greater insights on state of machine and facilitate production management.Company : Trimet
AsystomPredict is installed in various equipment including crusher, conveyor belts, lift and fan in June 2018.
Issues
Issues 1 > Equipment of different ages but working. Hard to capture reference. Issues 2 > Harsh environment. Issues 3 > Getting team members committed to the project.Other Use Cases: Primary & Secondary pumps cold-rolling mill
Issues
Various instrument model or age, harsh condition.Benefits
Fast installation, autonomy, immediate access to monitoring & alert.
Pharmaceutical
Other Use Cases: Monitoring of air handling units
Issues
Monitoring of drifts of the whole system: variable cycle motor, bearing wear, unbalance.What Customers say
Ease of installation and data access, adaptation of the interface, autonomy of use, no drilling and wiring required.
Offshore
Oil & Gas
